1、 Product Introduction

1. Instrument Introduction

Our companyImage measuring instrument,withOutstanding imaging hardware technology, equipped with the most powerful imaging measurement software in the industry, capable of realizing elements such as points, lines, circles, etcautomaticAccurate measurement.Suitable for a wide variety of typesSmallBatch productssamplingmeasure.extensive usetoMachinery, electronics, molds, injection molding, hardware, rubber, low-voltage electrical appliances, magnetic materials, precision hardware, precision stamping, connectors, connectors, terminals, mobile phones, computers (computers), LCD TVs(LCD)、 Printed circuit board (PCB)、FPC）Industries such as automobiles, medical devices, clocks, and instruments.

Measurement elements: length, width, height, hole spacing, spacing, thickness, arc, diameter, radius, groove, angle, etc.

2. Instrument dimensions

3Basic parameters of the instrument

（1）Instrument model: PW-E200

（2）Measurement journey: 200*100*200 mm

（3）External dimensions（LWH: 570 * 695 * 1520 mm (excluding computer desk size)

（4）Workbench size: 360*260 mm

（5) Glass countertop size: 240*150 mm

（6）InstrumentWeight: 220（kg）

（7) Load bearing capacity: ≤ 25（kg）

（8）Measurement accuracy（μ m): 3.0+L/200 (X/Y axis plane measurement accuracy) (L is the measured length, unit: mm)

（9）Objective working distance: 90 mm

（10）Field of view range（mm）: 6.0 * 5.0~1.0 * 0.8 (approximate value, subject to actual conditions)

（11）Magnification factorOptical magnification of 0.7-4.5X; Image magnification 24-158X (approximate value, subject to actual conditions)

（12）Operation method: Manual joystick

4. Instrument hardware configuration

（1）Machine base and column: Main structure of 00 grade granite marble

（2) Workbench:High temperature ductile iron

（3) Meter light source:Three RingsLED cold light source, 256 level brightness programmable adjustable

（4) Bottom light source:LED parallel cold light source (green light), 256 level brightness programmable adjustable

（5) Optical lens: 0.7-4.5X continuous zoom manual positioning tube

（6）CameraCCD：SBK-HC729 1/2-inch chiphigh definitioncolourIndustrial camera

（7) Grating ruler:high-precision“Preme”0.001mmGlassgratingruler

（8) Mobile guide rail: XY axisHigh precision domestically produced precision cross ball guide rail;Z-axisTaiwan“Shang Yin”High precision linear guide rail

（9) Drive screw:Toothless screw drive screw

（10）Data control:Independently developed programmable data light source set program controller

（11）Assemble the computer:WIN10/64 bit operating systemIntel I3、4G memory120G solid-state drive21.5 Display

5Characteristics of Instrument Hardware

（1）workbenchbaseandZ-axis direction columnUsing high-precision graniteMarble, marble hasHigh stability, low deformation, long service life,Stable and reliable.

（2）Integrated design, atmospheric appearance, built-in instrument table, mobile roller, convenient transportation and handling.

（3）The workbench adopts an integrated design of upper, middle, and lower plates to ensure the accuracy of instrument tilt measurement and edge position measurement.

（4）instrumentX. The Y-axis adopts precision grade cross roller guide rail, and the Z-axis adopts Taiwan Shangyin high-precision H-grade linear guide rail,The Z-axis housing is designed with integral cast aluminum,Ensure the instrumentZ-axis verticalityThe stability and reliability of mechanical accuracy.

（5）High precisionToothless screw rodofMuteTransmission equipment design,Paddle type infinitely variable speed,realizationConvenient switching and fine-tuningMove quickly.

（6) Adopting the latest dual bearing clamping technology, there will be no rebound or data jumping during the positioning process.

（7) The integration of electrical appliances, grating ruler counting, and light source adjustment is convenient for maintenance and repair.

（8）Using a controller+Software dimming technology, backend recording of dimming programs and digital display, improves the efficiency of measurement personnel.

（9) Exclusive patented parallel transmission light source, which can control the brightness of the upper and lower light sources through software without the need for hardware switches, reducing component losses.

（10）The industry's unique continuous zoom card position lens enables easy switching of production magnification.

（11）high-precision“Preme”0.001mmResolution glassgratingThe ruler,Strong anti-interference ability and long lifespan,stabilityStrong andHigh precision.

（12）Specially customizedIndustrial gradeComes with white balance1/2 inch high definitionCCD, The image resolution is high, the clarity is high, and it is stable and reliable.

6Introduction to Software Interface

7Main functions of the software

（1）The mouse automatically locates and measures elements such as points, lines, circles, arcs, ellipses, and grooves, and directly displays the measurement results

（2）Control the brightness of the light source and have the function of recording the last light source, which can directly turn on the brightness of the previous light source.

（3）ManualCNC： The measurement program can be edited for semi-automatic CNC measurement, which can quickly measure the same batch of products and improve efficiency.

（4) Support high-precision focusing of images, measurement of height, flatness, etc.

（5) Image output: The measurement results can be output in image format (equivalent to the functionality of a digital camera).

（6）Geometric tolerances: roundness, straightness, parallelism, perpendicularity, concentricity, and other measurement displays.

（7）supportSet tolerance, andThe actual size of the product can be set to exceed the range. If it exceeds the range, a red background warning will be displayed，Humanized features such as custom element name modification and measurement anomaly notification.

（8）Contour scanning function, by scanning the product shape, the software automatically calculates the contour of the workpiece and displays it, and can directly construct points, lines, arcs, circles, etc. for measurement and export in the softwarePerform 2D copy reverse engineering using CAD.

（9) The measurement results support exporting CAD, Word, and EXCEL reports, and support EXCEL report chart statistics function.

（10）automaticSPC analysis: can calculate CA, CP, CPK, MAX, MIN, etc., and can draw line charts, bar charts, etc.

（11）Map measurement: It can accurately integrate the partial photos of the workpiece taken into a full image of the workpiece, and save it as a high-resolution photo. It can also open the previously taken map for direct drawing, annotation, modification and other operations.

（12）Custom report function: When the instrument automatically exports the report after the measurement is completed, the report can be set to be exported to a template report customized by the customer according to their own needs.

2、 Technical after-sales service

1. Instrument operation process

（1）Measurement product process:

Turn on the instrument power, computer, and monitor → Open the measurement software on the computer desktop → Turn on the light source in the software → Move the product to the imaging area → Start measuring.

（2）Close software operation process:

Return the machine to its original position→ Turn off the instrument light source → Turn off the measurement software → Turn off the computer and instrument power → Cover with a dust cover.

2. Machine maintenance matters

（1）All components on the machine must not be contaminated with water droplets.

（2）Do not use damp cloths or other items to wipe the machine. Use a dust-free cloth dipped in industrial alcohol to wipe the glass workbench.

（3) The glass calibration block is a fragile and consumable item that needs to be stored properly. When using it, handle it gently and try not to scratch it as much as possible.

（4）When placing workpieces on the machine glass for measurement, handle them gently to reduce glass scratches and avoid damaging the machine glass.

（5）The software encryption lock is dedicated to the special machine and must be used and kept by a dedicated person. It cannot be lost.

（6）When taking a break halfway through the measurement, turn off the instrument's light source to extend its lifespan.

（7）After the measurement is completed, the instrument needs to be returned to its original position, and the machine guide rail and screw should be coated with white oil on the guide rail for maintenance after about six months.

（8）When the instrument is not in use for a long time, it is necessary to cover it with the dust cover provided by our company.

3. After sales service

（1）On site delivery service

① Installation of machines and positioning and debugging of various parts

② Verify accuracy, accuracy compensation, and calibration.

③ Training: Software operation training, hardware maintenance precautions, physical measurement training.

（2) Machine operation and usage training

Explain and operate→ Power on switch method → Manual joystick andMachine operation → Use of lenses and their accessories → Maintenance and troubleshooting

（3) Measurement software training

Explain and operate→ Software Operation Manual → Software Operation Methods → Use of Various Measurement Functions → User Practical Operation → Explanation and Training of Practical Operation Process → User Independent Operation → Completion → Consultation during Daily Use.

（4) Warranty Scope

① SinceDelivery machineWithin one year from the date, under normal use, if any issues arise due to the components of the products provided by our company (including the host, controller, computer, etc.) Our company provides free warranty services to customers for machine malfunctions caused by damage to lenses, etc.

② During the free warranty service period, if any of the following situations occur, our company will charge material costs and service fees accordingly:

1) Machine damage caused by carelessness, improper operation, or incorrect use;

2) Malfunctions caused by self modification;

3) Damage caused by the buyer's own movement or transportation during installation;

4) Damage caused by improper human storage and maintenance;

5) Vulnerable and consumable parts are not covered by the warranty

Vulnerable and consumable parts： ① Workbench glass ② Glass calibration block ③ Mouse, keyboard

4Precautions for machine installation

① Delivery location: Based on the buyer's first floor plan. If there is no elevator to go upstairs, please inform us in advance and arrange for on-site handling tools.

② Entrance: The door width should be at least 10CM wider than the instrument width.

③ Placement location: Based on the plane designated by the buyer.

④ The instrument uses an indoor power supply of 220V~50HZ, and needs to maintain a stable supply of 220V power

⑤ The instrument comes standard with a three pin plug power cord, and the indoor socket must be grounded. The indoor temperature should be maintained at 22-25 ℃.

⑥ Stay away from unstable sources of vibration, such as roadsides and near vibration prone machines.

⑦ Stay away from heat sources and magnetic field interference, such as direct sunlight, heat treatment furnaces, power generation rooms, etc.

⑧ If installing upstairs, attention should be paid to the strength structure of the floor slab and anti vibration measures should be taken.

3、 Instrument configuration list